Our business areas
Fluid management
1. consultation
2. planning
3. implementation
4. optimization
Our services in detail
Condition monitoring
Measurement and monitoring of your processes in accordance with applicable regulations (e.g. TRGS 611) through constant control and adjustment of the parameters and the associated key figures. Digital documentation of measured values and measures via our LABUS Service Portal (LSP). à See section below for links
Analysis of the cooling lubricant possible in our own service center. Special analysis as required.
Product selection
The selection of the right cooling lubricant and process medium depends on many parameters. We support you in selecting the optimum product for your specific application.
Machine cleaning
Machine and system cleaning from individually filled machines to large central systems (100 m3).
Warehouse management
The storage of cooling lubricants must meet many requirements. These include support for storage and handling regulations as well as professional and environmentally friendly disposal. We support, advise and, if you wish, take responsibility for your entire cooling lubricant storage facility.
Treatment by means of "bypass filtration"
In this process, oil-water phases are separated and deposits are removed and cleaned by filtration. The result is a clean product that is suitable for direct reuse.
Recycling & disposal
We process and dispose of your used oils and used emulsions together with our sister company Südöl GmbH. By analyzing, jointly defining the criteria and then processing your used oils, you can optimize a significant portion of your costs that would be incurred for the disposal and purchase of new oils.
Your advantages
Increase productivity
Sustainable process optimization promotes efficiency.
Making fluid processes transparent
Key figure-based management ensures clarity.
Extend fluid service life
Carefully selected products increase the service life.
Minimize wear and tear
Reduced tool and machine wear thanks to optimized processes.
Optimize recycling
Efficient waste disposal and recycling management supports sustainability.
Fulfill guidelines
Occupational safety, health and environmental protection are guaranteed.
Use know-how
Access to the latest fluid management knowledge for better decisions.
LABUS Service portal (LSP)
Digital monitoring & documentation of your cooling lubricant
LABUS Service Portal and Service App
LABUS integrates your lubricant management into the digital working world.
This system can be used to record all machine data and all process-relevant master data. The process data can then be used to document and evaluate all activities carried out (including TRGS 611 measurements, service activities and article bookings).
It is also a smart laboratory analysis system with which lubricant samples can be managed digitally quickly, easily and flexibly. Equipped with simple functions, LABUS is mobile and can be operated via the web and is expandable.
- Digital monitoring and documentation of your cooling lubricant
- Increased productivity through sustainable process optimization
- Transparency through KPI-based fluid management
- QR codes simplify access to the app’s functions
- Automated reporting – reports are sent to recipients automatically
- Label printing – abrasion-resistant labels quickly identify the lubricant samples
- Complete self-sufficient and mobile control from anywhere in the world
- Advice and support from the ZG experts
- High-quality and professional communication with the customer
Smart data acquisition
The data is recorded and regularly synchronized via an app from the App Store or Play Store.
- QR code connection via labels or protocols
- Assisted input of process data
- The measured values are evaluated
- Data can be recorded quickly and without a permanent internet connection
Filter management
With our extensive product portfolio in the field of filtration of liquid media (oils, cooling lubricants, etc.), we offer you the appropriate filter options for your specific requirements.
Filter fleece
Filter fleeces are used for cleaning cooling lubricants, low-viscosity oils, washing liquids and other low-viscosity liquids.
During machining processes (grinding, milling, turning, drilling and honing), optimum filtration is absolutely essential in order to separate solids and residues from the liquids.
Depending on the flow rate, particle size, viscosity and degree of purity required, different types of filter fleece are used. We are happy to offer you a filter fleece that meets your individual requirements.
Please contact us via our contact form!
Filter elements
By using filter elements, particles, dirt or other impurities can be separated from liquids. Depending on the application, these may differ in terms of material or pore size.
Possible filter elements
- Filter cartridges
- Filter bag
- Hydraulic filter
Please contact us via our contact form!
Device management
ZG-Fluid-check Pro
Smart fluid management for the industry of tomorrow
With the Extension Module 2.3, Zeller+Gmelin offers an innovative solution for the automation of cooling lubricant supply. The stationary device monitors the tank level precisely and ensures that it remains virtually constant at the target level by means of automated refilling. The tank is filled with ready-mixed emulsion, which ensures consistent quality and optimum supply to the system.
Areas of application
- Monitoring and control of cooling lubricant tanks
- Automation of fluid management in interlinked and decentralized systems
- Direct compatibility with Fluid Check Pro 2.3
Advantages at a glance
- Ensuring a constant tank level
- Documentation of system-specific data
- High cost efficiency through automation
- Industry 4.0 integration thanks to cloud connection
